mold construction design for core toggle multi shot molding

We have discussed the rotary table multi shot mold and rotary shaft multi shot mold before, so today we will talk about the two-color injection of the core toggle mold!

The core toggle multi shot molding process is the easiest, because the core and cavity of the mold do not need to be moved. Conversely, changing the geometry of the mold cavity by moving the slider. Check below pictures:

double injection core toggle mold design

First inject material A into the cavity, at the same time the slider is in the fully extended position!

core toggle multi shot moulding design

Then retracting the slider to reveal a new portion of the cavity!

After that, material B is injected into the reconfigured cavity through a separate gate (above the middle nozzle), the remaining gap is filled by moving the slider!

Then the plastic part hardens and ejected from the mold. Sequentially circulated as the above to continue the molding!

Adding a slider to the mold adds the cost of the tool, but it still can be much more cheaper than rotating platen or rotary shaft mold. Unfortunately, it can not produce the complex multi colored plastic parts.

We Focare Mould, China top multi injection mold maker, always here ready to service you, if you’re still looking for the good multi shot mold maker in China!

Lucia

focaremould@yahoo.com

mold construction design for rotary platen multi shot molding

In the past, a multi materials part was done by using additional secondary services or more complex assemblies. However, today’s multi materials injection molding largely eliminates these additional requirements, making it much more easier to manufacture complex finished parts, faster and cheaper.

According to moving different molded parts can be divided into:

1.      Rotary platen multi shot molding

2.      Rotary shaft multi shot molding

3.      Core toggle multi shot molding

Rotary Platen Multi Shot Molding

The mold core plate contains two identical cores that are mirrored on the centerline of the platen and coincide with the axis of rotation. The cavity plate connected to the fixed platen contains two cavities with different geometries. In each cycle, the rotary platen completes the switching of the molded parts, and eliminates the need for manual switching.

Check below video for better understanding!

Here we only show the two materials mold, which can actually accommodate more materials. The rotary platen can be rotated by 90°, 120° or 180° depending on the amount of material used. Also it will need a special injection machine to provide the required rotation on the core side.

And on my next blogs, I’ll share you my understanding of mold construction design for Rotary shaft multi shot molding & Core toggle multi shot molding!

Hope it will help you for your multi materials molding !

Lucia

focaremould@yahoo.com

two color water pitcher jug

two color water pitcher mold China

Focare Mould, Taizhou China leading two color mold maker, quality offer watering jug two molds injection, over molding water pitcher, double colour water jug injection mold, plastic pitcher jugs 2K molding!

As we know by two molds injection with over molding system, the locating of inner colored part will be the big problem, as we need to manual or use robot system to pick the first colored part out from the first mold, and then put it to the second mold to have the second shot injection! So if the first colored part move, then sure you’ll get a higher rate of defective parts.

We Focare Mould, with years experience of two color molds making & two colour molding, we already found the best solution to solve the locating problem of the first color part while for over moulding system! Greatly boost quality output!

Pls do not hesitate to contact me for more details.

Welcome your new inquiry of double colour plastic injection mold.

Lucia

focaremould@yahoo.com

twin color mug mold

plastic maker of cup two color mold design

Focare MouldChina top two color mold maker quality offer plastic mugs two color mold design, double colour cup mold, bi colors tumbler injection mold, twin color moulding solutions for glass mold 2K injection!

Years experience of the two color injection molding, with the spirit of service and sustainable developing, we insist to offer worldwide customers double colour molds with long lifetime manufacturing and easy adjustable maintenance, to greatly achieve your profit and benefit.

Develop on quality, win-win on honesty. We’re sincere to start long term cooperation with you.

Pls do not hesitate to contact with me if you’re still looking for the good two color mold maker in China.

Lucia

focaremould@yahoo.com

2K mould baby nursing bottle handles

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Focare Mould Co.,Ltd. quality offer two color mold feeder handles, dual color feeding bottle handles mould, 2K die nursing bottle handles bi injection, plastic baby bottles two shot moulds, double color molds milk bottle handles!

Due to now the mothers are more and more younger, their pursuit of modern life quality is becoming more and more high! At the same time, they pay much more attention to their children! So for the baby products, they require the higher quality and the more attractive out-looking! So compared to the original traditional single color baby nursing bottles, two colors design can be more attractive! 

PP+TPE two component design, fully considering the situations when baby use the nursing bottles, to have it easy handling & anti slip.

For more details or any new inquiry of bi shot mold, pls feel free to contact with me.

Lucia

focaremould@yahoo.com